InsAIde MES is the ideal solution for companies that want to create perfect factory integration by managing and controlling the production process of a company.
The MES is a fundamental element in the digitization process, as it allows communication between the ERP management system and the production plant.
It is a software with high technological impact within the organization, as its application improves the entire production chain, limits the waste of goods and resources, and uses data analysis to generate a competitive advantage on the market.
Scheduling order status
The scheduling of orders allows operators to easily manage and assign orders to production lines by identifying the optimal sequence in relation to detailed orders, delivery, machines involved, shifts, and the maintenance and set-up activities defined.
Machine status monitoring
The machine status monitoring system is the module that, by interfacing with the PLCs, sensors and I/O’s modules of the machine, and records in real-time the anomalies that occur in production, specifically loss of availability and performance.
Stops and warnings
The stops and warnings management module identifies and records the causes that generated the stoppage, consequently leading to a loss of availability.
Performance calculation – OEE
The performance calculation software module measures the OEE -Overall Equipment Effectiveness, the efficiency indicator par excellence of a company.
The key element is the union between MES and ERP, which highlights any deviations between what is ideally planned and what is achieved.
Direct and indirect activities- FTE
The direct and indirect activities module balances the activities of direct personnel that are involved in the production process, and indirect activities, including all that support production.
Production data collection
The Cannon Automata production data collection module is the application that, by interfacing with the machine PLC and/or the sensors along the line, automatically detects machine information on production activity, or collects it through manual entry to the panel by the operator.
Order management
Order management is the module that interfaces with the order scheduling module and the company’s external management system.
In production, the operator can view the orders planned for the current week, choose the order to be assigned to the machines, and start production.
Maintenance
From planning to taking requests for managing scheduled and extraordinary interventions, the MES manages the status of production assets and related maintenance activity.
Quality
It monitors product quality and its process in real-time, including through its SPC statistical system, which tracks production performance and causes of nonconformity with respective corrective actions.
Sampling plans can be set up along each production stage by digitally compiling quality reports.
Energy sources
Energy consumption associated with the process is constantly monitored. Through a detailed mapping of all the resources used, actions for improving efficiency can be identified and planned.
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